Tongaat Hulett CEO Peter Staude
and Human Settlements Executive Karen Petersen at Cornubia |
The company continued to make substantial further progress on a number of multiple focus areas during the year to 31 March 2013. Achievements in the recent past provide a strong indicator of the benefits that will flow to the business and its stakeholders, as it continues to enhance its strategic position:
Prioritising the sustained increase of cane supplies to utilise the more than 850 000 tons of available unutilised milling capacity.
Optimising revenue from sugar cane |
Reducing the unit cost of production.
Optimising revenue from sugar cane and progressing Tongaat Hulett’s renewable energy initiatives to meet the SADC region’s need for agricultural development, job creation and energy security.
Ingonyama Trust Board signing ceremony |
Increasing the pace of land conversion while establishing, maintaining and entrenching appropriate value benchmarks.
Evolving the starch and glucose operation’s market mixes and new product portfolios in order to optimise earnings and increase capacity utilisation.
Partnering with Governments and other key stakeholders to develop small-scale private farmers, thereby contributing to rural development and job creation around the business’s areas of operation.
Umhlanga Ridge Town Centre and Ridgeside Developments |
Maintaining and developing strong relationships with all of Tongaat Hulett’s stakeholders.
On-going management focus on manufacturing efficiency at the Starch operations |
Developing innovative models to create successful and sustainable neighbourhoods for communities in the lower socio-economic spectrum.
Developing and building Tongaat Hulett’s human capital, while meeting the business’s internal transformation targets.
Maximising the benefit of owning the leading sugar brands and strong distribution networks in the SADC region.
Zero harm approach to safety |
Entrenching an “Organisational Safety Culture” with a zero harm approach.
Continuing to make good progress in the areas of health and environmental management.
Headline earnings exceeded R1 billion for the first time |
Profit from the starch operations increased to R388 million for the year (2012: R363 million). Starch and glucose processing margins were favourably influenced by higher co-product realisations and local maize costs that were close to international prices, over the course of the full year. Domestic market volumes reflected depressed consumer demand and were similar to the prior year. Manufacturing plant performance has continued to improve.
The final maize crop for the 2011/12 season amounted to 12,1 million tons (2010/11: 10,4 million tons). The larger crop was attributable to increased plantings following higher international maize prices and global supply concerns. New season (2012/13) plantings increased to 2,78 million hectares (2011/12: 2,70 million hectares) as high international prices continued to encourage local market plantings. The expected crop for the current season of 11,6 million tons represents the sixth consecutive year in which local supplies are expected to exceed local demand. In international markets, the key US market is expected to see an increase in production for the current season despite planting delays due to wet weather. This has resulted in a reduction in international prices to US$210-US$220 per ton (2012: US$280-US$300 per ton). These local and international market conditions combined with a weaker currency are expected to continue to support South African maize production ensuring that local prices remain close to international prices.
Sweating the sugar mills to optimise capacity utilisation |
Physical maize requirements of non-genetically modified maize for Tongaat Hulett continue to be secured through a combination of contracting directly with farmers and contracting for delivery with selected grain traders. Physical stock of maize for the remainder of the season to June 2013 is in place and the requirements for the period July 2013 to May 2014 have been contracted. Maize pricing is delinked from the physical supply utilising either a toll manufacturing arrangement or a back-to-back pricing approach. The use of a third pricing mechanism which secures the local price of maize at a level relative to the international price continues to be pursued. Utilising a combination of the three methods has resulted in the maize price, on approximately 72 percent of the 2013/14 financial period’s maize requirements, being hedged at levels close to the international price of maize at March 2013. These maize prices combined with a weaker currency environment are expected to result in an improvement in margins during the first half of the 2013/14 year compared to the comparative prior period.
Commercialisation of modified food starch production for the domestic and export market is expected during the first half of the 2013/14 year allowing the starch operation to capture a share of these value added products. Following the growth in the coffee creamer sector plans to increase the supply of the existing enzyme and acid syrup capacity to support the coffee creamer sector are well advanced. This project is expected to be commissioned during the 2015 financial period.
On-going management focus in all areas of manufacturing efficiency yielded positive results and resulted in cost reductions, particularly in the area of feed and protein recoveries. The good progress made in the area of steam generation in the prior year experienced a setback during the current year following the commissioning of new coal fired boilers in Bellville and coal supply quality issues. Work on the benchmarking exercise that commenced during the prior year to highlight further opportunities is continuing.
The two Zimbabwean sugar operations generated operating profit of R630 million (US$74 million) compared to R621 million (US$84 million) last year. Sugar production increased by 28 percent to 475 000 tons (2012: 372 000 tons) as cane deliveries from private and third party farmers grew substantially. A cost increase of some 10 percent was experienced in the milling operations and in the own estate agricultural activities. In addition, the quantum of increase in cane values reported in 2011/12 was not repeated in 2012/13. Planting activities were curtailed in the latter part of the season due to dry weather conditions culminating in fewer hectares under cane at the end of the year. The weaker Euro/US$ exchange rate impacted negatively on export proceeds while the weaker average Rand/US$ impacted positively on the conversion of US$ profits into Rands.
Tongaat Hulett embarked on a comprehensive private farmer rehabilitation programme named Successful Rural Sugar Cane Farming Community Project (SusCo), a number of years ago, with the goal of rehabilitating private farmers, with the support and expertise of Tongaat Hulett, to increase their supply of sugar cane. The SusCo project will re-establish the private farmer sugar cane production area from just over 11 200 hectares at present, to 15 880 hectares, with the direct beneficiaries including hundreds of private sugar cane farmers from the Hippo Valley, Triangle and Mkwasine Mill Group areas.
The SusCo project will be followed by a number of private farmer development projects as the business progresses its objective of meaningful stakeholder value creation, while demonstrating the value that can be derived from partnering with governments, private funding institutions like BancABC and rural communities. Project Kilimanjaro (Phase 1) is the first private farmer development project and will entail the development of some 3 300 hectares of new sugar cane land in the Southern Lowveld region. The project will result in 165 new farmers employing some 1 600 employees. Based on the current cane price, this project will result in revenue of some US$18,5 million flowing into these private farmers and the surrounding rural communities.
At the current low dam levels, irrigation has been reduced and cane expansion and root replanting for both private farmers and Tongaat Hulett’s estates have been curtailed, to be resumed once dam levels recover. The business remains optimistic that the water mitigation measures put in place and the likely completion of the Tokwe-Mukorsi dam in the latter part of 2013 will enable the Zimbabwe sugar operations to sustain current levels of production, with an early season estimate that 460 000 tons sugar will be produced in 2013/14.
Operating profit in Mozambique was R421 million compared to R402 million in 2012. Sugar production in Mozambique consolidated in the year under review, following the record 42 percent increase in the prior year, and amounted to 235 000 tons (2012: 233 000 tons). Rainfall conditions in the irrigation catchment area at Mafambisse led to a reduction in that harvest. The relative strength of the Metical impacted negatively on Euro export realisations while it had a favourable effect on converting Metical earnings into Rands.
The Mozambique operations had identified the need to make significant improvements in the agricultural performance of its operations and consequently it implemented “Agriculture Improvement Plans” at both Xinavane and Mafambisse. At Mafambisse these initiatives included inter alia, improving the bulk water supply from irrigation, converting the fields from 2 mm per day to 8 mm per day, improving field drainage and gapping up poorly germinated areas. The Xinavane initiatives included improvements in irrigation control and water application, addressing concerns around weed control and improvements to drainage on the estate fields. While some of these initiatives are still ongoing, a number of them have been completed and the operations are now beginning to see improvements in yields.
Following the progress made with the agriculture improvement plans, the operations will for the foreseeable future focus their attention on reducing costs. Initiatives to be implemented include enhancements in the procurement and the stocking of major supplies like herbicides, fertilizers and spares. Attention is also being directed to reducing fuel usage through the implementation of controlled refuelling. With between 80-85 percent of sugar milling costs being fixed, there will be a reduction in unit costs with the early season estimate that 245 000 tons sugar will be produced in 2013/14 compared to the 235 000 tons produced in the previous year.
Of the 5 752 privately farmed and leased hectares, 3 900 hectares are farmed by 1 947 small and medium scale farmers.To date, 151 hectares of food crops have been developed as part of the cane expansion initiatives in Xinavane. As part of its plans to increase cane supply at Xinavane, the estate intends to develop an additional 1 945 hectares of sugar cane. This will all be developed for small and medium scale private farmers as a way of economically empowering the local communities.
Operating profit from the South African sugar operations including the downstream sugar value added activities amounted to R308 million (2012: R354 million). The agriculture, sugar milling and refining operations recorded operating profit of R52 million (2012: R93 million) and the various downstream sugar value added activities contributed R256 million (2012: R261 million). The season concluded with sugar production of 486 000 tons which was unchanged from the prior year. Local market sales were 3% below last year and consequently lower value export sales increased accordingly. With increased cost pressures, margins were under pressure. Production was impacted by the national transport strike in South Africa followed by unusually heavy rains in the last three months of the crushing season. There has been an increased level of carry-over cane from the current season into the next season.
Since the 2009/10 season the South African operations have planted 29 937 hectares of new cane as the business sought to improve cane age and crop positioning for optimal harvesting, generate better yields and increase the crop’s ability to withstand variable weather conditions. This progress was partially offset by the losses of cane to competitor mills, and using the 2007/08 season as a base, the cumulative impact of new cane planting versus cane losses will result in new plantings exceeding cane losses for the first time in the 2013/14 season. The ongoing focus on increasing sugar cane supplies to the mills will see sugar production grow by 24 percent, with an early season estimate that sugar production will reach 605 000 tons in 2013/14 year.
The operation’s sugar cane planting interventions were primarily driven through planting initiatives on communal land that involved seed cane subsidies, Project Vuselela (revival in Zulu) as well as leases and farm management contracts on commercial farms. The company has identified additional expansions of the area under cane, with at least 10 500 hectares being planned for the 2013/14 planting period.
The achievement of the actions to increase cane planting requires effective stakeholder engagement and focus. The primary stakeholders are the existing and potential small-scale and commercial private farmers, rural communities, traditional authorities, development finance institutions and local and national Government. Tongaat Hulett, with an appropriately resourced team, is seeking to position itself through these initiatives as the partner of choice with these key stakeholders. Additionally the signed co-operation agreement with the Ingonyama Trust Board (ITB) which is the custodian of some 2,7 million hectares of communal land in KZN augurs well for the business’s ability to execute its cane expansion activities.
Focus remains on developing and implementing models that ensure sustainability of the cane growth plans, particularly with respect to cane development in the communal areas. This requires direct Tongaat Hulett involvement in obtaining financing, transport, procurement of inputs and harvesting of cane from communal areas, together with corporate social and economic investment in these areas. Involvement on training and skills transfer lend further support to Government’s objective of rural development and job creation.
Tongaat Hulett is continuing in its efforts to ensure the sustainability of its small-scale and commercial private farmers, through its support of the Sugar Industry’s request to increase duty on imported sugar to the equivalent of 35 USc/lb.
In Swaziland, the Tambankulu sugar estate’s operating profit increased to R76 million (2012: R51 million). Higher sucrose prices arose from a recovery in European Union realisations received by the Swaziland sugar industry. A raw sugar production equivalent of 58 000 tons was achieved for the year (2012: 59 000 tons). The early season estimate is that production (raw sugar equivalent) for the 2013/14 year will be 58 000 tons.
Operating profit from land conversion and development grew to R350 million (2012: R215 million) with a further R16 million in capital profits (2012: R3 million) being realised. In the past year, 65 developable hectares were sold. Revenue was generated from sales in the Cornubia Industrial, Umhlanga Ridge Town Centre, Ridgeside, La Lucia Ridge Office Estate, Izinga, Kindlewood, Mount Moriah and Zimbali areas.
Fundamental drivers of land demand over the medium to longer term, including affordable housing backlogs, rising industrial land demand, major infrastructural initiatives such as the Durban Port and the King Shaka International airport and Dube TradePort, expanding tourism markets and the growing economy, continue to reinforce the transition from agricultural land to property development.
Tongaat Hulett has over an extended period of time developed the necessary skill and expertise required to enhance the value of land as it transitions from agricultural land to property development. Preparing agricultural land to becoming an active development requires a number of overlapping processes involving local, provincial and national government departments. These include strategic spatial planning by the local authorities, framework planning, environmental impact assessments, rezoning, release from agriculture and from mining, water licensing by the department of water affairs, confirmation of all necessary bulk infrastructure and sub-divisional approvals.
The centrally accounted and consolidation items component of the income statement includes a gain of R68 million in respect of a pension fund employer surplus account allocation in the conversion from a defined benefit to a defined contribution arrangement in South Africa.
Blackburn Estate, KZN |
Finance costs increased to R560 million from R507 million in the 2011/12 year and are commensurate with the level of borrowings.
Cash flow from operations, before tax, increased to R2,1 billion (2012: R1,4 billion) which is in line with the growth in operating profit. The increase in operating cash flow follows the absorption of cash totalling more than R6 billion in the numerous expansion and new sugar cane establishment programmes over the past 6 years. Tongaat Hulett’s net debt at the end of March 2013 was R4,6 billion. The replacement of significant portions of short term debt with appropriately structured long term debt has been successfully concluded.
Total net profit before the deduction of minority interests was R1,170 billion (2012: R1,021 billion). Headline earnings attributable to Tongaat Hulett shareholders amounted to R1,058 billion compared to R891 million in 2012.
A final dividend of 190 cents per share has been declared, bringing the annual dividend to 340 cents per share (2012: 290 cents per share), a 17,2 percent increase.
In the year ahead, Tongaat Hulett expects to make substantial progress in the multiple focus areas that will further enhance its strategic position.
Tongaat Hulett is in the fortunate position, in a world of sugar consumption growth of 2 percent per annum, new sugar milling capacity being costly, with good electricity and ethanol prospects, to still have more than 850 000 tons per annum of unutilised sugar milling capacity, after the growth of sugar production of 14 percent and 9 percent in the past two years respectively. A major focus remains on how to rapidly increase cane supplies to utilise the available milling capacity.
The On-going strategy to increase cane supply in South Africa is focused on commercial farmers, small-scale farmers and increasing Tongaat Hulett’s influence in cane development through leasing additional land and collaborating with Government to rehabilitate cane supply on land reform farms that have gone out of cane. Of significance, is the co-operation agreement recently concluded with the Ingonyama Trust, which controls some 2,7 million hectares of land in KwaZulu-Natal.
Tongaat Hulett’s two operations in Zimbabwe will continue to develop their positive socio-economic impact on the country. These operations employ 18 000 people and are in an important recovery, growth and expansion phase, which should create sustainable value for all stakeholders. A central part of this recovery is the substantial development of indigenous private cane farmers. As at the end of the 2012/13 season, at least 670 active indigenous private farmers, farming some 11 200 hectares and employing more than 5 600 people, supply 850 000 tons of cane which generates US$56 million in annual revenue for them. Zimbabwe, with Tongaat Hulett as a partner, has the potential to further develop indigenous private cane farmers substantially. This potential is linked to how much annual production can be achieved from the existing sugar mills. Based on Tongaat Hulett’s view of its existing mills, a further 600 farmers on 12 700 hectares could supply an additional 1,4 million tons of cane per annum. In total, all these indigenous private cane farmer developments could earn more than US$140 million gross revenue per annum and employ more than 12 000 people.
A fundamental review has been launched to re-examine all bought-in goods and services, which currently total more than R4 billion per annum for Tongaat Hulett excluding cane and maize purchases. The review is, inter alia, examining the quantum, “value add”, “in house or outsource” and possible longer term procurement arrangements. Generally 90 percent of overhead costs are fixed, between 80-85 percent of sugar milling costs are fixed and approximately 90 percent of on-farm agricultural costs are fixed or directly linked to the extent of hectares being farmed. Higher volumes and yield improvements will contribute to the reduction in the unit costs of sugar production.
The drive to optimise revenue earned from sugar cane is one of the most important strategic positioning issues. The coming year should see the compilation of a bid for the first 80MW power station following the Ministerial Determination for 800MW issued in December 2012. Planning for the project, including the environmental impact assessments and plant construction contracting processes, is well advanced. The diversion of world market export sugar to a regional ethanol regime remains a key focus area with serious interest from the oil industry to use bio ethanol as part of their options for Clean Fuels 2.
In South Africa, Tongaat Hulett is building on its good progress to date to accelerate land conversion. It has targeted some 8 500 developable hectares (13 500 gross hectares) for development. There are ongoing processes on most of the targeted land to enhance its usage and value to all stakeholders. The extent and pace of planning, in collaboration with Government, has increased substantially. At present, some 1 900 developable hectares are the subject of well advanced environmental and planning processes.
Tongaat Hulett’s financial results remain sensitive to movements in exchange rates, which impact particularly on export realisations and the conversion of profits from Zimbabwe and Mozambique into Rands.
The results will benefit from the projected growth in sugar production. The early season forecast is for total sugar production to grow by some 114 000 tons, with the increase coming from South Africa in this year. With the low dam levels in Zimbabwe, irrigation levels have been reduced and cane expansion and root replanting for both private growers and own estates have been curtailed, to be resumed once the dam levels recover.
The increased current focus and progress to date on reducing input costs should, to some extent, counter cost pressures. Wage increase agreements have been concluded at reasonable levels in Mozambique, South Africa and Zimbabwe.
Current dynamics point towards pressure on sugar prices in general. World prices are currently at their lowest point in 3 years. Sugar prices that will be achieved by Least Developed / African Caribbean Pacific Countries (LDC/ACPs) into the European Union for the coming year are uncertain. The market is currently over-supplied. The white sugar price is well above the world price. Sugar is being released into the market from out of quota EU beet sugar at reduced levies and from world market sugar at reduced duties. For the first time since the introduction of the current duty and quota free regime in 2009 for LDC/ACPs, the benefits of selling into the EU are being eroded. In the regional markets, a period of pressure on selling prices and pressure from imports could prevail if the world price remains low and pricing into Europe remains under pressure.
The starch operations remain well positioned. The current South African maize crop outlook of 11,4 million tons should result in another surplus production year and combined with a weakening in the currency will ensure that maize continues to be priced at levels close to international prices supporting margins in the business. Starch and glucose volumes are expected to show modest growth with depressed local market demand being offset by a growth in export volumes, with continued improvements in manufacturing performance.
A number of new land developments are likely to become active and “shovel ready” before the year end. These new developments, together with existing active developments, are attracting increasing market interest. Various sales strategies (bulk sale, partnership or own development) continue to be reviewed for each land holding and implemented as appropriate. The number of hectares converted to development in a specific time period remains variable. The next period looks promising for own development sales. There are good prospects for substantial bulk sales, with an increase in both land available and interest by prospective purchasers. Significant bulk and semi-bulk land sale offers received in the last two years have been turned down on the grounds that they did not represent optimal value.
Tongaat Hulett’s 27 sites in Botswana, Mozambique, Namibia, South Africa, Swaziland, and Zimbabwe have benefitted from the energy, effort, loyalty and commitment that its more than 40 000 employees contribute on a daily basis. I take this opportunity to acknowledge and commend you for all that you continue to do for the company as we progress delivery on our business objectives.
Being an agricultural and agri-processing business means that Tongaat Hulett has a significant footprint in the rural communities that surround its operations. The business is committed to working together with small-scale and commercial private farmers, rural communities and Governments to grow its contribution to rural development, job creation and skills transfer and, in so doing creating sustainable value for Tongaat Hulett stakeholders.
During the year, Menanteau Serfontein, the executive responsible for Human Resources, retired from the company after almost 30 years of dedicated service. Tongaat Hulett values the commitment and contribution that he made to the organisation during his career.
The business values the support that it has received from its existing long-term shareholders and endeavours to regularly update the investment community as it progresses delivery on its strategic objectives.
Tongaat Hulett has in its Chairman a leader whose calmness, strategic acumen and insight on, particularly, socio-economic-political matters, continues to highlight the contribution that he is making to the organisation. The ongoing support and guidance that we have received from the Board is highly valued.
PETER STAUDE
CHIEF EXECUTIVE OFFICER
Amanzimnyama
Tongaat, KwaZulu-Natal
23 May 2013